OUR PROCESS SYSTEMS

Three Systems, One Standard

Every project flows through disciplined, stage-gated workflows.

Product Development

DFM · PROTOTYPE · OPTIMIZE
1Requirements 2DFM Analysis 33D Design 4Rapid Prototype 5Trial Assembly 6Design Freeze 7Costing 8Kick-off

Mould Project

DESIGN · CUT · FIT · TRIAL
1Mould Design 2Steel & Standard Parts 3CNC Machining 4EDM / Wire EDM 5Bench Fitting 6First Trial 7Optimization 8Acceptance

Mass Production

SOP · INSPECT · SHIP
1Process Plan 2Mould Setup 3First Article 4In-line QC 5Surface Finish 6Packing 7Inspection Report 8Delivery
DESIGN & R&D

Engineering Depth

Four specialist fields, one integrated design-to-production team.

Design Team

  • Two automotive specialist designers and two housing/appliance specialist designers.
  • One-stop development: performance analysis, circuit planning, 3 appearance concepts and structure design.
  • Japanese management philosophy with 3 senior engineers who each worked 8+ years in Japanese mould shops.
  • Monthly output includes multiple complex grilles, door panels and interior/exterior trim moulds.

In-House Prototyping

  • 3D rapid prototyping shortens validation cycles before steel is cut.
  • DFM reviews catch draft, shrink and gate issues before mould design freezes.
  • Costing is transparent and milestone-based from first quote to acceptance.
MOULD MACHINING · FACTORY 1

Mould Shop Equipment

Complete machining capability for complex, high-hardness mould steel.

MACHINING CENTERS & SPECIAL PROCESSES

8 × CNC machining centers (Taiwan YCM1580 / VMC series) Deep-hole drilling 2 × graphite engraving machines 5 × EDM machines 4 × wire EDM machines 10t / 5t overhead cranes

BENCH & CONVENTIONAL

6 × milling machines 2 × grinding machines Lathe / radial drill / bench drill Full bench-fitting stations
INJECTION PRODUCTION · FACTORY 2

Injection Moulding Capacity

30 machines from 40T to 800T, covering small precision parts to large housings.

MACHINE PARK (30 TOTAL)

4 × vertical injection machines (40T Dayu rotary table) 26 × horizontal machines (120T–800T, Yizimi / Jiaming / Liansu) 1 × 160T high-precision electric machine 5 additional machines planned for 2025–2026

MATERIALS & CAPABILITIES

ABS / PC / PC-alloy POM / PP / PA PA66-GF30+ (imported) In-mould texturing & surface finish IP68 waterproof housings Two-shot / insert moulding support
IN ACTION

Capability in Pictures

Five workshops, one standard — see the work in progress.

CNC machining with sparks
CNC Cutting
Machining center
Machining Center
EDM workshop
EDM Workshop
Wire EDM workshop
Wire EDM
Bench fitting and milling workshop
Bench Fitting & Milling
Injection moulding workshop
Injection Workshop
Design office
Design & Engineering
Finished moulds
Finished Moulds

Start a Project

Send your drawings or requirements — our engineers will review and reply with a feasibility assessment and quote.

AddressJiaqiao Industrial Zone, 3 km west of West Ring Road & Hongli Avenue, Xinxiang, Henan, China
Phone / FaxTEL +86 3735 4338 88    FAX +86 3735 4338 68
Business Contact · Zhao Qingfan+86 183 3737 7787  /  +86 188 3737 7787 (JP)

More About Us

See our quality system, certifications and products.

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